FORD EXPLORER 1991 Technical Service Bulletins

FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 1994.FORD EXPLORER 1991 had a failed STRUCTURE BODY DOOR. INSIDE DOOR HANDLE BREAKS WHEN OPENING. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 1994.FORD EXPLORER 1991 had a failed EQUIPMENT AIR CONDITIONER. INSUFFICIENT AIR FLOW THROUGH CONDENSER. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Apr 01, 1995.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING EXHAUST SYSTEM. ANNOUNCEMENT LETTER FOR RECALL 94M85. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued May 01, 1995.FORD EXPLORER 1991 had a failed ELECTRICAL SYSTEM IGNITION. VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Sept 01, 1995.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued July 01, 1995.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING COOLING SYSTEM RADIATOR ASSEMBLY. TEMPERATURE GAUGE - FLUCTUATING AND /OR INACCURATE HIGH READINGS. *SD .
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FORD EXPLORER 1991 technical service bulletin was issued Aug 01, 1995.FORD EXPLORER 1991 had a failed STRUCTURE BODY. SHEET METAL-ROOF PANEL AND DRIP RAIL REPLACEMENT- SEAM SEALER APPLICATION PROCEDURE.*SD .
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FORD EXPLORER 1991 technical service bulletin was issued Dec 01, 1995.FORD EXPLORER 1991 had a failed POWER TRAIN AXLE ASSEMBLY. 4X4 FRONT AXLES MUST USE HYPOID 4X4 GEAR OIL P/N F1TZ-19580-A & HIGH TEMP 4X4 FRONT AXLE & WHEEL BEARING GREASE WHEN SERVICING. IT IS NOT RECOMMENDED TO USE HEAVIER WEIGHT LUBES IN THESE FRONT AXLES. .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 1995.FORD EXPLORER 1991 had a failed SERVICE BRAKES, HYDRAULIC ANTILOCK. THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PAR.
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FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 1996.FORD EXPLORER 1991 had a failed POWER TRAIN DRIVELINE DRIVESHAFT. VEHICLES MAY EXPERIENCE A VIBRATION DURING WIDE OPEN THROTTLE ACCELERATION OR WHILE CRUISING AT HIGHWAY SPEEDS. REVISED FRONT DRIVESHAFT. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 29, 1996.FORD EXPLORER 1991 had a failed SERVICE BRAKES, HYDRAULIC FOUNDATION COMPONENTS DRUM SHOES/LININGS. CONCERNS WITH REAR BRAKE GRAB DURING THE FIRST FEW BRAKE APPLICATIONS WHEN THE BRAKES ARE COLD OR IN THE MORNING AFTER AN OVERNIGHT RAIN. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 18, 1996.FORD EXPLORER 1991 had a failed ELECTRICAL SYSTEM WIRING. WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 18, 1996.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION TORQUE CONVERTER. TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 18, 1996.FORD EXPLORER 1991 had a failed POWER TRAIN DRIVELINE. NOISE - PINGING OR CREAKING FROM DRIVELINE WHEN VEHICLE IS PUT INTO GEAR. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 21, 1996.FORD EXPLORER 1991 had a failed VISIBILITY WINDSHIELD. WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Dec 16, 1996.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION TORQUE CONVERTER. TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 20, 1997.FORD EXPLORER 1991 had a failed STRUCTURE FRAME AND MEMBERS. BODY - RUST PERFORATION - QUARTER PANEL - SERVICE TIPS. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 23, 1997.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING COOLING SYSTEM HOSE. 4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 23, 1997.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING COOLING SYSTEM HOSE. 4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD .
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FORD EXPLORER 1991 technical service bulletin was issued Feb 17, 1997.FORD EXPLORER 1991 had a failed STRUCTURE. FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 03, 1997.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 17, 1997.FORD EXPLORER 1991 had a failed UNKNOWN OR OTHER. FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD .
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FORD EXPLORER 1991 technical service bulletin was issued May 01, 1997.FORD EXPLORER 1991 had a failed UNKNOWN OR OTHER. AUTHORIZED WARRANTY PART REPLACEMENT OF BRAKE PADS TO CORRECT EXCESSIVE BRAKE NOISE. *TW .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 10, 1997.FORD EXPLORER 1991 had a failed POWER TRAIN DRIVELINE. CONCERNS WITH "PINGING" OR "CREAKING" BEING HEARD FROM THE DRIVELINE WHEN SHIFTING FROM PARK TO DRIVE OR REVERSE, BETWEEN DRIVE AND REVERSE, OR WHEN ENGAGING THE CLUTCH. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 18, 1998.FORD EXPLORER 1991 had a failed EQUIPMENT MECHANICAL WRECKER AND WHEEL LIFT DEVICES. RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 18, 1998.FORD EXPLORER 1991 had a failed SERVICE BRAKES, HYDRAULIC FOUNDATION COMPONENTS DISC. THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 18, 1998.FORD EXPLORER 1991 had a failed SERVICE BRAKES, HYDRAULIC ANTILOCK. A COMPREHENSIVE PULL AND DRIFT DIAGNOSTIC PROCEDURE HAS BEEN DEVELOPED TO ASSIST TECHNICIANS WITH VEHICLE SERVICE. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 18, 1998.FORD EXPLORER 1991 had a failed SERVICE BRAKES, HYDRAULIC FOUNDATION COMPONENTS. A GRABBING AND/OR STICKING CONDITION DURING THE FIRST FEW BRAKE APPLICATIONS WHEN THE BRAKES ARE COLD OR IN THE MORNING AFTER AN OVERNIGHT RAIN MAY OCCUR ON SOME VEHICLES. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Apr 27, 1998.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 02, 1998.FORD EXPLORER 1991 had a failed EQUIPMENT AIR CONDITIONER. ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Apr 13, 1998.FORD EXPLORER 1991 had a failed TIRES. INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Mar 30, 1998.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING EXHAUST SYSTEM. INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Apr 13, 1998.FORD EXPLORER 1991 had a failed EQUIPMENT ELECTRICAL RADIO/TAPE DECK/CD ETC.. EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 23, 1998.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING EXHAUST SYSTEM EMISSION CONTROL. MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK .
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FORD EXPLORER 1991 technical service bulletin was issued Dec 07, 1998.FORD EXPLORER 1991 had a failed ELECTRICAL SYSTEM. FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 19, 1998.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 19, 1998.FORD EXPLORER 1991 had a failed SUSPENSION. INFORMATION REGARDING COMPREHENSIVE PULL AND DRIFT DIAGNOSTIC PROCEDURE DEVELOPED TO ASSIST TECHNICIANS WITH VEHICLE SERVICE. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 01, 1998.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. CUSTOMER COMPLAINT OF ENGINE MISS UNDER LOAD WHILE GOING UP STEEP HILLS. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued May 03, 1999.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued June 14, 1999.FORD EXPLORER 1991 had a failed EQUIPMENT ELECTRICAL RADIO/TAPE DECK/CD ETC.. EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued June 01, 1999.FORD EXPLORER 1991 had a failed POWER TRAIN AXLE ASSEMBLY. SOME VEHICLES MAY EXPERIENCE AXLE WIND UP AND / OR CLUNKING, POPPING, RATCHETING TYPE NOISES WHEN MAKING CORNERING MANEUVERS ON VEHICLES EQUIPPED WITH A FOUR WHEEL DRIVE HI OR LOW RANGE MODE. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued May 01, 1999.FORD EXPLORER 1991 had a failed TIRES. INFORMATION ON MAINTAINING TIRE PRESSURE. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Feb 27, 1998.FORD EXPLORER 1991 had a failed POWER TRAIN AXLE ASSEMBLY. CONCERNS WITH AXLE WIND-UP AND / OR CLUNKING, POPPING, RATCHETING TYPE NOISES WHEN MAKING CORNERING MANEUVERS. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued July 26, 1999.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued July 26, 1999.FORD EXPLORER 1991 had a failed EQUIPMENT AIR CONDITIONER. SOME VEHICLES MAY EXHIBIT A BURNING ODOR OR SMOKE, AND / OR RUSTLING NOISE OCCURING WHEN THE BLOWER MOTOR IS RUNNING IF LEAVES OR FOREIGN MATERIAL ENTERS THE BLOWER CASE. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Aug 01, 1999.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued July 01, 1999.FORD EXPLORER 1991 had a failed POWER TRAIN DRIVELINE. SOME VEHICLES MAY EXHIBIT AN AUDIBLE PINGING OR CREAKING NOISE THAT MAY BE HEARD FROM THE DRIVELINE WHEN ENGINE TORQUE IS INITIALLY APPLIED TO THE DRIVELINE. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 01, 1999.FORD EXPLORER 1991 had a failed POWER TRAIN MANUAL TRANSMISSION. SOME VEHICLES EQUIPPED WITH MANUAL TRANSMISSION MAY EXHIBIT NEUTRAL GEAR ROLLOVER NOISE (A LIGHT METALLIC RATTLING SOUND FROM THE TRANSMISSION) WHICH OCCURS AT IDLE WITH TRANSMISSION IN NEUTRAL CLUTCH ENGAGED (CLUTCH PEDAL UP). *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Jan 10, 2000.FORD EXPLORER 1991 had a failed POWER TRAIN AUTOMATIC TRANSMISSION. INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 01, 1998.FORD EXPLORER 1991 had a failed TIRES. INFORMATION REGARDING THE TIRE INFLATION PRESSURE FOR ALL MODELS DURING PREDELIVERY PROCESS AND DURING MAINTENANCE INTERVALS. *MJS .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 01, 1998.FORD EXPLORER 1991 had a failed TIRES. INFORMATION ON SETTING THE TIRE INFLATION PRESSURE FOR 1991 THROUGH 1999 MODEL YEAR VEHICLES IN THE PRE-DELIVERY PROCESS AND DURING MAINTENANCE INTERVALS. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Nov 27, 2000.FORD EXPLORER 1991 had a failed VEHICLE SPEED CONTROL ACCELERATOR PEDAL. ON SOME VEHICLES, THE ACCELERATOR PEDAL BRACKET MAY BECOME LOOSE OR SEPARATED FROM THE DASH PANEL. THIS MAY BE CAUSED BY REPEATED EXCESSIVE FORCE ON THE ACCELERATOR PEDAL, RESULTING IN CRACKING OF THE DASH PANEL SHEET METAL AT THE ACCELER.
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FORD EXPLORER 1991 technical service bulletin was issued Sept 01, 2000.FORD EXPLORER 1991 had a failed EQUIPMENT OTHER LABELS. SUBJECT PERTAINING TO SUPPLEMENTAL TIRE INFLATION LABEL. *JB .
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FORD EXPLORER 1991 technical service bulletin was issued Aug 06, 2001.FORD EXPLORER 1991 had a failed VISIBILITY DEFROSTER/DEFOGGER SYSTEM WINDSHIELD HEATER CORE. SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC .
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FORD EXPLORER 1991 technical service bulletin was issued Aug 06, 2001.FORD EXPLORER 1991 had a failed UNKNOWN OR OTHER. INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 2001.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 01, 2001.FORD EXPLORER 1991 had a failed TIRES. OWNER NOTIFICATION PROGRAM SUPPLEMENT 7 REVISED INFORMATION - REGARDING REPLACEMENT OF WILDERNESS AT TIRES. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued July 22, 2002.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 04, 1999.FORD EXPLORER 1991 had a failed EQUIPMENT AIR CONDITIONER. CONCERNS WITH BURNING ODOR OR SMOKE, AND / OR RUSTLING NOISE WHILE BLOWER MOTOR IS ON. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Oct 18, 1999.FORD EXPLORER 1991 had a failed ELECTRICAL SYSTEM WIRING. SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Sept 20, 1999.FORD EXPLORER 1991 had a failed EQUIPMENT AIR CONDITIONER. INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Aug 01, 1999.FORD EXPLORER 1991 had a failed ENGINE AND ENGINE COOLING ENGINE GASOLINE. SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT .
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FORD EXPLORER 1991 technical service bulletin was issued Apr 01, 2003.FORD EXPLORER 1991 had a failed SUSPENSION REAR. VARIOUS NOISE ISSUES FROM THE REAR LEAF SPRINGS WHILE DRIVING. *TT .
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